Automation is the answer for many industrial manufacturers looking to address market and production challenges, but it does come with risks. Simulations in 3D enable automation scenarios to be tested and evaluated in advance. The time to bring automated processes online can be reduced with fewer errors but they also facilitate ROI calculations and open the door to digital twin technology.
Industrial manufacturers need to operate and succeed in an increasingly complex and ever-changing world. Growing competition, unpredictable customer behaviour, shorter product lifecycles, uncertain global supply chain conditions and sustainability requirements are making the quest for flexible automated manufacturing processes skyrocket
Automating manufacturing processes in any industry is expensive. It is therefore crucial to do the adequate homework to implement the right automated solutions where they make the most sense from a financial and production standpoint. A platform is needed where manufacturers can test and validate their automation plans in advance to make smarter investment decisions based on calculated payback times and ROI. That platform is 3D simulation.
3D simulations support the development and optimization of robot-based automated production concepts and systems. The interaction between robots and the assembly line can be studied and evaluated realistically in great detail by testing different scenarios. This identifies the best possible plan of action before commissioning automated production systems with the support of relevant and decision supporting ROI calculations.
In addition, 3D simulations provide a very sustainable production development opportunity by reducing not only the need for expensive and resource-consuming prototypes, or even actual physical testing, but also avoiding investments in oversized equipment. 3D simulations are a smart way to visualize and communicate solutions, concepts and ideas thereby optimizing internal acceptance at an early stage in the automation process.
Getting started with 3D simulation
Implementing 3D simulations for evaluating solutions for automating manufacturing processes is a large project in itself. Here is a step-by-step generic action plan to take your automation ambitions to that third dimension:
- Definition of objectives and goals, what pains and needs are to be addressed and what is the desired outcome?
- Definition of work packages and scope of delivery
- Evaluation of possible concepts and conditions
- Collecting 3D data and creating assets
- Initial 3D simulation and evaluation of single concepts or variance of concepts
- Prove the relevant processes by additional physical testing
- Detailing the 3D simulation with regular feedback loops
- Budget calculation for estimation of ROI
- Documentation of results, conclusions and final evaluation
3D automation simulations can be implemented on all levels in the manufacturing process. They are also the entry level stage for moving forward with more advanced digital twin technology.
The Atlas Copco 3D simulation offering
We are a trusted partner with proven integrated solutions helping customers throughout the 3D simulation process. From initial digital support to 3D simulation of entire manufacturing processes.
To learn more about our automation offering within the area of 3D simulation, contact us today!
