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Smart Integrated Assembly for Electronics

Transform electronics manufacturing with cutting-edge Smart Factory solutions that enhance efficiency, precision, and sustainability

Embracing Industry 4.0

 

The fourth industrial revolution, Industry 4.0, is redefining how companies manufacture, optimize, and deliver their products. By leveraging data-driven technologies, manufacturers are building Smart Factories that are not only more productive but also operator-friendly and resource-efficient—marking a significant step toward sustainable industrial practices.

This transformation is particularly vital for the electronics manufacturing industry. Traditional assembly tools, such as click wrenches and clutch-based electrical screwdrivers, have long been dependable companions. However, in today’s fast-paced landscape, manufacturers must achieve higher precision, faster operations, and greater adaptability to maintain their competitive edge and lead the market.

 

 

Precision to sustainability

Opportunities that drive profitability.

Smart Integrated Assembly - Precision

Precision

Ensure consistency and accuracy in even the most demanding high-tech manufacturing processes. With production complexities sourcing components from multiple suppliers, friction variations can threaten product quality. Advanced tightening strategies and precise control at every stage are essential to consistently meet strict quality standards and deliver superior results down to the tiniest screw.

Smart Integrated Assembly - Human factor

Human factor

Empower operators to achieve and exceed industry quality standards with intuitive technology at the same time minimizing operator fatigue. While fast-paced technological advancements hold immense potential, they must be accessible, user-friendly and ergonomic.

Smart Integrated Assembly - Automation

Automation

Streamline operations and reduce production costs, time, and human error with modular, standardized solutions. By automating manufacturing processes with proven platforms, you can achieve scalable, repeatable operations while ensuring precise process control throughout the tightening process.

Smart Integrated Assembly - Sustainability challenges

Sustainability

Make sustainability a cornerstone of your manufacturing strategy. As customers, employees, and stakeholders increasingly prioritize environmental responsibility, sustainability has shifted from an aspiration to a necessity. The answer is to do more with less by implementing resource-efficient processes that reduce waste, conserve energy, and minimize emissions. The time to act is now.

The Atlas Copco roadmap to the Smart Factory

Smart Integrated Assembly is Atlas Copco’s comprehensive approach to transforming electronics production into fully connected Smart Factories while maintaining
a competitive edge.

 

Our portfolio includes:

Smart connected assembly tools

for intelligent automation and process control

Advanced tightening strategies

for precise and reliable production.

Fully integrated assembly line solutions

that streamline operations.

Data-driven services

for continuous improvement and optimization.

This holistic approach helps businesses ensure quality, prioritize operator ergonomics, and reduce waste, material, and energy consumption—all while cutting costs and lowering emissions. Whether you’re producing next-gen semiconductors, life-saving medical electronics, or innovative consumer gadgets, our solutions drive superior quality, reduce downtime, and maximize profitability.  

 

 

From the very first joint to the entire factory

Here are the steps in our Smart Integrated Assembly offering for electronics production.

Joint Fastened
Joint Fastened
Joint Fastened
Every assembly process starts with the first fastening. Smart tools with advanced tightening strategies ensure precision, consistency, and full process control at each assembly station.
 
Every assembly process starts with the first fastening. Smart tools with advanced tightening strategies ensure precision, consistency, and full process control at each assembly station.
Every assembly process starts with the first fastening. Smart tools with advanced tightening strategies ensure precision, consistency, and full process control at each assembly station.
Station Controlled
Station Controlled
Station Controlled
An ergonomic, error-proof operator station is essential for efficiency and quality. Controlled and monitored stations reduce operator errors, streamline training, and lower rework costs, even in the most complex operations.
 
An ergonomic, error-proof operator station is essential for efficiency and quality. Controlled and monitored stations reduce operator errors, streamline training, and lower rework costs, even in the most complex operations.
An ergonomic, error-proof operator station is essential for efficiency and quality. Controlled and monitored stations reduce operator errors, streamline training, and lower rework costs, even in the most complex operations.
Station Automated
Station Automated
Station Automated
Solutions to automate tightening stations enable the greatest level of assembly line control, removing human errors, and decreasing their overall production tact time thus increasing efficiency and cutting costs.
 
Solutions to automate tightening stations enable the greatest level of assembly line control, removing human errors, and decreasing their overall production tact time thus increasing efficiency and cutting costs.
Solutions to automate tightening stations enable the greatest level of assembly line control, removing human errors, and decreasing their overall production tact time thus increasing efficiency and cutting costs.
Line Connected
Line Connected
Line Connected
Connecting operator stations provides production line visibility and traceability. MES-integrated tightening controllers enable data-driven decisions, enabling zero-fault manufacturing with greater efficiency and precision. This connection ensures real-time detection of errors in tightening, materials, or tool maintenance.
 
Connecting operator stations provides production line visibility and traceability. MES-integrated tightening controllers enable data-driven decisions, enabling zero-fault manufacturing with greater efficiency and precision. This connection ensures real-time detection of errors in tightening, materials, or tool maintenance.
Connecting operator stations provides production line visibility and traceability. MES-integrated tightening controllers enable data-driven decisions, enabling zero-fault manufacturing with greater efficiency and precision. This connection ensures real-time detection of errors in tightening, materials, or tool maintenance.

Ready to transform your manufacturing process?

Contact us today to discuss how Atlas Copco can help optimize your electronics production line and drive measurable results.

 

 

 

A partner with a vision

Atlas Copco is a leader in industrial manufacturing innovation, driving the adoption of advanced technologies to power the transition to Industry 4.0 and fully connected Smart Factories. 

 

Our expertise in manufacturing and assembly processes starts with us, but we take this a step further. Our fully integrated solutions are in turn closely integrated with the equipment and processes of our customers. By working together, we ensure your manufacturing operations are smarter, more efficient, and future-ready. 

 

Industry 4.0 is here. Let’s build the future together.

 

 

Solutions for the electronics industry
If it’s an electronic device, most likely one of our tools helped manufacture it
 
If it’s an electronic device, most likely one of our tools helped manufacture it
If it’s an electronic device, most likely one of our tools helped manufacture it
Smart Integrated Assembly
Smart Integrated Assembly
Smart Integrated Assembly
Discover how Atlas Copco helps manufacturers unlock the Smart Factory era
 
Discover how Atlas Copco helps manufacturers unlock the Smart Factory era
Discover how Atlas Copco helps manufacturers unlock the Smart Factory era
Contact us to learn more
Contact us to learn more
Let us help you fulfill the promises of Industry 4.0 and Smart Factories
 
Let us help you fulfill the promises of Industry 4.0 and Smart Factories