Your browser is not supported

You are using a browser we do not support any longer. To continue visiting our website, please choose one of the following supported browsers.

Google Chrome

Mozilla Firefox

Safari

Microsoft Edge
united arab emirates

10 steps to a green and more efficient production

Carbon reduction for green production - all you need to know
Find out
10 steps to green compressed air production

Everything you need to know about your pneumatic conveying process

Discover how you can create a more efficient pneumatic conveying process.
Find out
3D images of blowers in cement plant
Close

Cost Saving Opportunities for Compressors: Maintenance

Compressed Air Wiki Air compressors Compressor Economy

As with all equipment, a compressor installation requires some form of maintenance. However, maintenance costs are low in relation to other costs and can be reduced further through careful planning measures. The choice of the maintenance level is determined by the required reliability and performance of the compressed air installation.

Maintenance

maintenance is only a small portion of the total cost of ownership of a compressor, but can save a lot of money in the future

Maintenance makes up the smallest part of the installation's

Maintenance makes up the smallest part of the installation's

Maintenance makes up the smallest part of the installation's

Maintenance makes up the smallest part of the installation's total cost of ownership. It depends on how the installation has been planned in general and the particular choice of compressor and auxiliary equipment. Costs can be reduced by combining condition

Maintenance makes up the smallest part of the installation's

Maintenance makes up the smallest part of the installation's

Maintenance makes up the smallest part of the installation's total cost of ownership. It depends on how the installation has been planned in general and the particular choice of compressor and auxiliary equipment. Costs can be reduced by combining condition

Maintenance makes up the smallest part of the installation's total cost of ownership. It depends on how the installation has been planned in general and the particular choice of compressor and auxiliary equipment. Costs can be reduced by combining condition

Maintenance makes up the smallest part of the installation's

Maintenance makes up the smallest part of the installation's total cost of ownership. It depends on how the installation has been planned in general and the particular choice of compressor and auxiliary equipment. Costs can be reduced by combining condition

Maintenance makes up the smallest part of the installation's total cost of ownership. It depends on how the installation has been planned in general and the particular choice of compressor and auxiliary equipment. Costs can be reduced by combining condition monitoring with other functions when using equipment for fully automatic operations, and monitoring of the compressor central plant. The annual maintenance cost is usually between 5–10% of the machine's investment value. The total budget for maintenance is affected by:

Maintenance planning

Well-planned compressor maintenance allows costs to be anticipated and the service life of the machine and auxiliary equipment to be extended as a result. Costs for repairing small faults is also decreased and downtime is shortened. By utilizing advanced electronics to a greater degree, machines are equipped with instruments for diagnostic examination. This means that component parts can be utilized optimally and replacement takes place only when truly needed. The need for reconditioning components can be discovered at an early stage before damage is significant, thereby avoiding subsequent damage and unnecessary downtime. By utilizing the compressor supplier's aftermarket services, its staff and original spare parts, the machine can be expected to maintain a high technical operational standard, while offering the possibility of introducing modifications based on recent experiences during the machine's service life. The assessment of the maintenance requirement is made by specially-trained technicians, who also conduct training for in-house first-line maintenance staff. In-house skilled staff should preferable be used to perform daily inspections, as local ears and eyes can hear and see things that remote monitoring equipment cannot.

Auxiliary equipment

It is easy to expand an installation by adding numerous pieces of auxiliary equipment, for example, to increase the It is easy to expand an installation by adding numerous pieces of auxiliary equipment, for example, to increase the It is easy to expand an installation by adding numerous pieces of auxiliary equipment, for example, to increase the It is easy to expand an installation by adding numerous pieces of auxiliary equipment, for example, to increase the air quality or to monitor the system. However, even auxiliary equipment needs service and incurs maintenance costs (e.g. filter replacement, drying agent replacement, adaptation to other equipment and staff training.) In addition, secondary maintenance costs exist, for example, for the It is easy to expand an installation by adding numerous pieces of auxiliary equipment, for example, to increase the It is easy to expand an installation by adding numerous pieces of auxiliary equipment, for example, to increase the It is easy to expand an installation by adding numerous pieces of auxiliary equipment, for example, to increase the air quality or to monitor the system. However, even auxiliary equipment needs service and incurs maintenance costs (e.g. filter replacement, drying agent replacement, adaptation to other equipment and staff training.) In addition, secondary maintenance costs exist, for example, for the It is easy to expand an installation by adding numerous pieces of auxiliary equipment, for example, to increase the air quality or to monitor the system. However, even auxiliary equipment needs service and incurs maintenance costs (e.g. filter replacement, drying agent replacement, adaptation to other equipment and staff training.) In addition, secondary maintenance costs exist, for example, for the It is easy to expand an installation by adding numerous pieces of auxiliary equipment, for example, to increase the It is easy to expand an installation by adding numerous pieces of auxiliary equipment, for example, to increase the air quality or to monitor the system. However, even auxiliary equipment needs service and incurs maintenance costs (e.g. filter replacement, drying agent replacement, adaptation to other equipment and staff training.) In addition, secondary maintenance costs exist, for example, for the It is easy to expand an installation by adding numerous pieces of auxiliary equipment, for example, to increase the air quality or to monitor the system. However, even auxiliary equipment needs service and incurs maintenance costs (e.g. filter replacement, drying agent replacement, adaptation to other equipment and staff training.) In addition, secondary maintenance costs exist, for example, for the distribution network and production machines, which are affected by the quality of the compressed air, and include deposit costs for oil and filter cartridges. All of these costs must be evaluated in the cost of ownership calculation that forms the basis for any new compressor investment.

Related articles

how to install a compressor?

Determining if a compressor room is essential

31 May, 2022

Installing a compressor system is easier than it used to be. There are still a few things to keep in mind though, most importantly where to place the compressor and how to organise the room around the compressor. Learn more here.

Read more

an illustration about an how to article in the atlas copco compressed air wiki.

How to Replace an Air Compressor?

4 August, 2022

Replacing your old compressor with a new one might seem a little daunting, but it is less complicated than it looks. We will explain what you need to consider if you are thinking about replacing your current air compressor.

Read more

Related products

CD+ BD+ XD+
Desiccant air dryer range
  • Complete range of desiccant air dryers and rotary drum dryers for all your industrial applications. Optimal productivity, efficiency and protection.
FX updated cover image
Refrigerated air dryer range
  • Our range of refrigerated air dryers. Increased productivity, reduced operational costs and increased system protection.
OSC 170 Condensate Management System
Condensate treatment
  • Our wide range of reliable, clean and cost-effective condensate treatment solutions, for all your low medium and high pressure applications. See more
filters range square
Air filters
  • A wide selection of filtration solutions for compressed air with different filter types and grades. Supported by our expert application knowledge.
g-series-scroll-compressor-oil-injected
Air compressor industrial solutions
  • Check out our wide range of reliable, energy-efficient and cost-effective air compressors, for all your low, medium and high pressure applications.
Monarch Airlines has chosen to go with the peace of mind offered by a complete compressed air system offered by Atlas Copco.
Air receivers and aftercoolers
  • See our full range of premium air receivers and aftercoolers. Versatile, sturdy and equipped to the highest standards, you can be sure of the highest performance. See more