Choosing the optimal air compressor for your smart factory
When choosing an air compressor to work with your smart factory, you’ll want the latest features found in this article.
Reliability is a crucial factor with any air compressor setup, especially when downtime adds unexpected operating cost expenses. To maximize performance and efficiency, you’ll want a machine that is versatile, connected, and easy to install, maintain, and monitor.
The Atlas Copco variable speed drive GA VSDS air compressors come with the latest innovations to keep your factory operating smoothly. With their Neos Next inverter, Boost Flow and Limp Modes, and Smart Temperature Control (STC) System, they’re well-equipped to help avoid downtime.
Since air compressors comprise up to 40% of a factory’s overall electricity usage, it’s important to keep this equipment well maintained. Not only will doing so save on costs, but you’ll also avoid downtime as much as possible.
When maintaining any machine, you’ll want to invest in OEM replacement parts and a service plan with certified technicians. With proper care, Atlas Copco air compressors are built to operate for a long time. By following the recommendations below, your equipment should keep going for years to come.
The last thing you want to worry about is your air compressor. For maximum uptime and efficiency, it’s worth fine-tuning your equipment. By performing regular maintenance and repair servicing from certified technicians, you can focus on running your business.
When budgeting rent, advertising, material and employee costs, utility and tax bills, and accounting, insurance, and administrative fees, you need your operations in top shape. Doing so will help avoid extra overhead costs from halted production, like missed sales, revenue and income.Â
If you use more than one air compressor, you might want to add an Equalizer 4.0 central control system. This connected technology helps you operate multiple compressors efficiently while minimizing individual wear.
In addition to keeping all your air compressors balanced, this system cuts down on operational costs with useful insight and analytics. This information allows you to make informed decisions, and avoid downtime.Â
With this setup, you can coordinate maintenance for maximum efficiency.
In addition to the suggestions above, you can enroll in an Atlas Copco service plan. Our solutions ensure you'll receive the best possible care.Â
Some plans cover nearly everything, including servicing, high-quality OEM parts, and remote monitoring to detect issues before they arise.
We’ve designed these all-inclusive fixed cost plans with your company’s operating cost expenses in mind. We have a solution for nearly any budget to save you time and money.
An Atlas Copco service plan is something worth considering, and can be a real asset. With a presence in more than 180 countries, we are always close, ensuring quick, expert service.
As mentioned, if a part breaks, it's always best to use OEM filters, valves, pipes, oil, and lubricant. Parts and products built by the manufacturer guarantee the highest quality and best possible fit.
Although generic non-branded parts are cheaper upfront, they could increase your company's overall operating costs and expenses.
By using generic parts for your machine, you increase the risk of breakdowns, downtime, and loss of air flow and supply. These unforeseen issues could lead to additional business expenses and cut into potential revenue.
These are just some of the associated risks worth considering with non-OEM parts and products. You may end up incurring more costs in the end.
When seeking maximum efficiency with the latest technology, an Atlas Copco VSDS could save on operating cost expenses. The flexibility offered by a variable speed drive compressor allows for adaptable motor speeds depending on air demand. When compared to a fixed speed air compressor, which runs at constant high speeds, you can greatly reduce your energy costs.
It’s important to invest in a variable speed drive compressor that is designed, built, and tested with quality components for enhanced reliability. Also, make sure to avoid fixed speed compressors with an inverter added. These are not the same as a complete VSD machine.
Atlas Copco’s latest generation of VSDS air compressors feature the Neos Next inverter. It is designed to withstand the toughest conditions, and come with an IP54-rated protection from dust and dirt. Additionally, it’s rated at 50C in ambient conditions. The STC system ensures optimal oil injection temperature to increase performance and efficiency.Â
GA VSDS machines also include smart reliability-boosting features, such as Limp Mode. This setting ensures uptime even when the machine needs service. Boost Flow mode allows you to temporarily exceed the maximum capacity of your compressor.
If you'd like more information on our VSDS air compressors, or any of our other machines, feel free to get in touch. Our customer team is here to discuss how to reduce your business' operating cost expenses.
In addition to our VSDS air compressors, you might find our service plans beneficial.Â
Do you want to know more on variable speed compressors? In this e-book you will find out how a VSD can work for you!
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