May 30, 2016
Modernizing the compressor room can be a profitable investment, since compressors are responsible for a big share of the energy bill in most industries. Here are three beer companies that have done it.
Compressed air is one of industry’s most important resources. It is also one of the largest consumers of energy, so any savings made in compressed air systems can have a significant impact on costs and on the environment.
At the Tychy compressor room
For the founders of the microbrewery Deep Ellum Brewing Company, a craft beer maker based in the US state of Texas, it was not only energy consumption that was on the wish list. The small brewery also needed a small, quiet compressor.
We have zero extra space, so the compressor’s small footprint was extremely important,” says John Reardon, the company’s founder. “So was the lack of noise. The compressor is whisper quiet. We put it in the hallway where people are talking all the time. It’s small so it’s not in the way and it just hums right along. Nobody notices.
Soon after starting operations in November 2011, the company bought an Atlas Copco scroll air compressor to supply oil-free air for its operation. “Without compressed air we’re pretty much out of business,” Reardon says. “It needs to be oil-free air for all of our equipment, from pre-evacuation of kegs on the keg filler to the valves in the brewhouse to the valves in the canning line.” Scroll technology satisfies Deep Ellum’s three biggest requirements: that the compressor is compact, quiet and oil-free. Scroll compressors are more energy-efficient and compact than conventional compressors. They are also quiet, so they can be installed at the point of use rather than in a remotely located compressor room. And they are oil-free, an important consideration to avoid contamination in food and beverage production. And with so few moving parts, they are highly reliable and require minimal service interventions.
In Prague, “the city of beer,” Staropramen registered its brand name 100 years before Deep Ellum.
The Staropramen brewery.
The latest technologies available on the market have been our criteria for modernizing our pool of machinery,” says Vladimír Urban. “We’re following the latest developments in technology and plan to modernize more machines.
Browar Książęcy in Tychy, Poland, recently joined the elite group of companies that have received energy savings certificates, the so-called White Certificates that are conferred by the Energy Regulatory Office. A modernization of Tychy Brewery in cooperation with Atlas Copco resulted in energy savings of almost 30%.
As part of an MUSD 40 plant expansion, PIL Andina S.A., a leading Bolivian manufacturer of various food products, invested in two Atlas Copco 100% oil-free ZT 145FF compressors.
Choosing VSD compressor technology from Atlas Copco has helped International Flavours & Fragrances (IFF), a leading global creator of flavours and fragrances for consumer products, achieve major energy savings at its UK manufacturing plant in Haverhill, Suffolk.
As a result of investments and projects since its establishment, Cargill Turkey’s Orhangazi Factory has decreased its total electricity usage by approximately 6000 MWh and its natural gas usage by approximately 1.7 million sm3.
